In
telecommunication systems, voltage surges caused by lightning
or ac power faults can affect sensitive electronics from the
main distribution frames to subscriber terminals. Manufacturers
are increasingly using overvoltage protection components in
telecom equipment such as telephones, fax machines, and modems.
These components protect the susceptible devices by shunting
the surge currents to ground and by limiting the transient voltages
to a safe level.
In modem applications (ADSL, cable boxes, fax machines, etc.),
semiconductor thyristors are widely used. Thyristors are marketed
under trade names such as SIDACtor (Teccor), Surgector (Littelfuse),
TISP (Bourns), Trisil (STMicroelectronics) and SiBar (Raychem).
The SIDACtor, which is the most well known of all thyristors
in the U.S. market, will be referenced throughout this article.
An alternativebut relatively unusedsolution for
modem overvoltage protection is the gas discharge tube (GDT).
This article introduces a GDT and describes the benefits of
this new technology for modem applications. Also included is
a parametric comparison of common SIDACtors versus comparable
specially developed GDTs for modem applications.
A thyristor performs overvoltage protection by acting as a switch,
shunting the surge currents to ground from the circuit it protects,
while clamping the induced transient voltages. While the voltage
across the thyristor is below its Off-state voltage, VDRM,
it remains in a high-impedance state. As the voltage approaches
VDRM, it exhibits characteristics
similar to an avalanche diode.
When the current reaches a value, IS, the thyristor
switches to the On state and conducts current at a voltage of
VT. If the maximum surge current
of the thyristor is greatly exceeded, it enters a state of permanent
conduction and will not return to its high-impedance Off state.
Figure 1 shows the typical current-voltage (I-V) characteristics
of the thyristor.
 |
| Figure
1. Typical I-V characteristics of the thyristor. |
GDT
Solution
The
operation of a GDT is very similar to that of a thyristor. GDTs
can be compared with symmetrical low-capacitance switches, in
which resistance can switch from several gigaohms during normal
operation to less than 1 Ω after sparkover caused by a
surge voltage. GDTs use the principle of limiting surge voltages
by generating an arc of conductive gas in the tube. Transient
current flows through the tube and away from the susceptible
electronics it protects. The voltage across the sensitive electronics
is also limited.
The following provides a synopsis of GDT operation. When the
surge voltage exceeds the GDT sparkover voltage, switching occurs
either into glow or into arc mode, according to the I-V curve
in Figure 2.
 |
| Figure
2. I-V curve of a gas discharge tube. |
If
the surge current is above about 500 mA, the GDT will definitely
enter into arc mode. Below 500 mA, the arrester can be in either
glow or arc mode. In arc mode, the GDT clamps the surge to a
constant arc voltage of approximately 1020 V. In glow
mode, the voltage across the GDT is between 50 and 200 V. A
GDT can switch from Off state to arc state within a few microseconds.
After the voltage across the GDT returns to a steady-state condition,
the device returns to its normal high-impedance state.
GDTs for modem protection incorporate optimized activation compound,
gas mixture, gas pressure, and ignition aids to minimize rise-time
dependency and ensure the lowest sparkover voltage. Typically,
modems must meet the surge requirements of TIA/EIA-IS-968 (formerly
FCC Part 68) without damage. Figures 3 and 4 show the response
of one GDT as a function of two critical TIA/EIA-IS-968 surge
type A
requirements.
 |
| Figure
3. FCC Part 68 Figure 68.302, 1500 V peak, metallic. Voltage-limiting
ES300XP: 430 V. |
 |
Figure
4. FCC Part 68 Figure 68.302, 800 V peak, metallic.
Voltage-limiting ES300XP: 380 V. |
GDT
Advantages
There are four key advantages to selecting a GDT solution for
modem protection: capacitance, current-handling ability, environmental
effects, and susceptibility to high rates of current rise.
Capacitance. With its high insulation resistance (>10
GΩ) and ultralow capacitance (<1 pF), a GDT has virtually
no loading effects on the network it protects, so it is the
ideal component for high-speed applications. With these typical
characteristics, a GDT can support modem data rates up to 2
GHz.
Current-Handling Capability. GDTs also offer increased
protection levels with higher surge-current ratings. For example,
some GDTs can withstand 2.5 kA, 8/20 microseconds and can provide
higher design margins than semiconductor solu-tions. Such robustness
is useful in high-voltage-transient applications.
Environmental
Effects. GDTs are hermetically sealed devices, and the GDT
discharge regions are shielded against any environmental influences.
Some GDTs, for example, can operate from 40° to 100°C
without any parametric deratings. Semiconductor solutions, such
as thyristors, could be derated over temperature changes. As
the ambient temperature of the thyristor device changes, parameters
such as the switching voltage, holding current, and current
handling also change.
Susceptibility to High Rates of Current Rise. Thyristors
can be destroyed by unusually high rates of current rise (di/dt).
GDTs are insensitive in this aspect.
This article has highlighted some advantages of GDTs for modem
protection. However, some myths and misconceptions impede their
widespread use in industry. Some designers are concerned that
the reliability of GDTs may be inferior to that of semiconductors.
It is important to note that billions of GDTs have been used
reliably, over more than three decades. Epcos Inc. (Iselin,
NJ) field reliability data show that the failure rate for GDTs
are less than 10 parts per million. Extensive service life data
prove that GDTs are reliable overvoltage protectors. GDT characteristic
parameters do not show major changes in service life tests at
500 surges with a 30-A, 50-microsecond duration or at 10 operations
with a 2.5-kA, 8/20-microsecond duration.
 |
| Figure
5. A comparison of the soldering-pad dimensions of leaded
and surface-mount gas discharge tubes to the TO-92 and TO-220
SIDACtors. Although taller, the ES-series XN GDT fits exactly
into the TO-220 pad dimensions. Measurements are shown in
millimeters (mm). |
Some
designers also assume that in telecommunication applications
GDTs are primarily used for subscriber or station protection.
However, GDTs offer primary protection in main distribution
frames (MDFs) and can replace semiconductor solutions in many
modem and telecom platforms worldwide.
Yet another misconception is that GDTs are more expensive and
large in comparison with semiconductors. However, a wide range
of GDTsincluding miniature typesare specifically
designed to match the sizes and compete with the price points
of SIDACtors. For example, some GDTs with the XP version (leaded)
and XN version (surface mount) fit the solder pads of the SIDACtors
TO-92 and DO-214AA (SMB) preciselywithout any modification
and also shows the relative sizes of these comparisons. Figure
5 also compares the soldering-pad dimensions of leaded and surface-mount
GDTs to the TO-92 and TO-220 SIDACtors. Although taller, the
ES-series XN GDT fits exactly into the TO-220 pad dimensions.
Table
I compares key parameters of two common SIDACtors and two
GDTs.
Like the more commonly used thyristors, GDTs protect against
voltage surges caused by lightning or ac power faults that can
affect sensitive electronics, from main distribution frames
to subscriber terminals. GDTs are ideal for high-speed applications.
They provide high insulation resistance and ultralow capacitance,
so they have virtually no loading effects on the network being
protected. They are also robust enough for high-voltage-transient
applications. As hermetically sealed devices, GDT discharge
regions are shielded against environmental influences and can
operate from 40° to 100°C without any parametric
deratings. Moreover, GDTs are not susceptible to unusually high
rates of current rise.
GDTs have many misconceptions to overcome, but they offer a
viable alternative solution for modem overvoltage protection
in telecommunication systems.
Michael
Mewes is product marketing manager for Epcos AG (Berlin, Germany),
and he can be reached at
michael.mewes@epcos.com. Chuck Chiu is product marketing manager
for Epcos Inc. (Iselin, NJ), and he can be reached at chuck.chiu@epcos.com.
Joshua Morman, protection products intern for Epcos Inc., contributed
to this article.