|
Abatement of Static Electricity: Part I, Conductors
Several methods enable reduction or negation
of the damaging effects of static charges on conductors.
 |
| Niels Jonassen |
A previous article ("How
Fast Does a Charge Decay?" CE March/April 2000) argued that,
from a physicist's point of view, it does not make sense to talk about
removing static electricity.1 It was
demonstrated that the rate of charge neutralization, usually called
charge decay, depends on the resistivity and permittivity of the materials
involved. This article discusses the practical principles used in abating
the nuisances and risks of static charge distributions on conductors,
as well as the differences between charged conductors and charged insulators.
The first thought that comes to mind in this
context is, "Isn't it possible to avoid static charges altogether (i.e.,
prevent charges from being separated)?" In situations in which friction
between two solid materials is essential for charging, a reduction in
the degree of friction reduces the rate of charge separation. In the
case of charging by flow of insulative liquids, a reduction in the flow
rate also reduces the charging. In addition, because spraying of almost
any kind of liquid often results in charge separation, free jets of
liquids should be avoided whenever possible (for instance, by keeping
the flow rate low when filling containers until the tip of the filling
tube is immersed in the liquid). However, these are probably the only
examples in which the actual magnitude of the charges separated can
be affected.
Nevertheless, there are quite a few remedies
and procedures on the market that claim to reduce or remove static electric
problems by reducing charging. It is likely, however, that the efficiency
of these methods depends on an increased rate of neutralization or recombination
of the charges separated, rather than on an actual reduction of the
charging rate.
Most static charge removal processes do not
involve actual removal of an electric charge from the charged object.
The exception is charged conductors. If a negatively charged metallic
conductor is connected to ground by another metallic conductor, the
excess charge (electrons) may flow to ground through the metallic connection.
In all other situations, the neutralization consists of oppositely charged
carriers, either ions or electrons, being drawn to the excess charge.
The field from the neutralizing charge superimposes the original field,
and the resulting reduced field is then interpreted as a reduction or
removal of the charge.
The basic rule for fighting the unwanted effects
of static electric charges is to ground all conductors that might become
charged or exposed to induction from other charged objects. Ungrounded
charged conductors can produce discharges ranging from weak current
pulses that may harm only the most sensitive electronic components to
energetic sparks that may cause explosions and fires. Direct (i.e.,
very low impedance) grounding is rarely necessary.
The charging of persons walking on an insulative
floor covering was treated in detail in "Charging by Walking" (CE
March/April 2001).2 It was demonstrated
that the theoretical maximum charge separated in one step, Dqmax,
is about 4107
C, leading to a mean value of the maximum charging current, im,
of about 1 µA. Experimental results, however, suggest that more
reasonable values would be Dqmax
» 3108
C and im » 6108
A.
If a person has a total decay resistance (from
floor and shoes) of R, the person's maximum voltage can be written
as

Equation 1 assumes uniform charge separation.
However, the charge Dq is separated
in the time it takes to lift the foot from the floor. During this time,
Dt, the body voltage grows to a value
DV that can be written as

In Figure 1,Vm and DV
are plotted as a function of R for im
= 6108
A, Dt
= 0.1 second, and C (one foot) = 100 pF. It therefore appears
that at a decay resistance of 1 GW the mean
maximum voltage Vm may be as
high as 60 V, while the one-step voltage DV
is about 180 V.
The constant value of DV
(see Figure 1) for R > (approximately) 1010
W is a case of bulk charging,
a process in which a capacitive system receives a charge Dq
in a time that is short compared to the time constant RC of the
system. In addition to walking, examples of bulk charging of people
include rising from a chair with an insulative cover and sliding across
a car seat.
Bulk charging results in a sudden rise DV
in the voltage of the system, given by

It follows from equation 2 and Figure 1 that
DV decreases with the decay resistance
R for given values of charging time Dt
and capacitance C. In many cases and in many industries, DV
and Vm can be kept at sufficiently
low levels with sufficient reliability by choosing floor coverings and
footwear to yield decay resistances in the range of 10100 MW.
In the electronics industry, grounding through
footwear and a floor covering may prove inadequate. This is especially
true when dealing with MOSFETs and similarly sensitive components in
which a current pulse from a person charged to, say, 100 V can be destructive.
Although the idea of keeping a person at zero
voltage by tying him physically to a ground point with a conductive
wire may seem odd and impractical, this is nevertheless an accepted
procedure in many areas of the electronics industry. The gadget employed
for this purpose is a wrist strap, which consists of a band or chain,
similar to an expandable watchband and made of metal and conductive
plastic or conductive fibers, and a strap that connects the band to
ground. The strap is made of either solid conductive plastic or multistrand
wire. Normally, the strap includes a series safety resistor of 1 MW
for minimizing the shock from accidentally touching a live wire while
being tied to ground via the strap. For the normal household peak voltage
of 160170 V, the maximum current through the person would be less
than 0.2 µA, well below fatal values.
Although wrist straps appear to be simple devices,
their use involves a series of problems to be considered, including
intermittent skin contact with loose-fitting bands, bad skin contact
caused by excessively dry skin or too much body hair, and sloughing
of the band material resulting in contamination of electronic components.
In addition, the strap should be grounded carefully to a separate ground
terminal; the grounding should not be left to a chance connection through
an alligator clip hooked onto a potentially suitable point.
While the grounding of stationary conductors
like machinery and metallic tube systems is a straightforward and usually
simple problem, movable conductors like trolleys and chairs constitute
the same type of scenario as do mobile persons. The solution is also
similar. Just as people are kept at a safe low voltage by a combination
of footwear and floor covering, so are movable conductors kept at a
safe low voltage by the use of conductive wheels.
 |
Figure 1. Maximum voltage, Vm,
and one-step voltage, DV, as a function of the decay
resistance R.
|
Charged Insulators
There are two distinct differences in the electrostatic
behavior of conductors and insulators. The first difference is that
a charged conductor can dissipate all the energy stored in its field
in a single discharge or current pulse, neutralizing its entire charge.
The second is that a charged conductor needs only to be connected to
ground from a single point of its surface through a suitably conductive
path to have its charge eventually neutralized.
A discharge from a charged insulator, on the
other hand, neutralizes only part of the charge and hence dissipates
only part of the energy stored in the field. Furthermore, charges on
an insulator cannot be removed by connecting the surface of an insulator
to ground.
Figure 2a shows a charged plane insulator A
with a charge of 107 C. In Figure
2b, the insulator is brought in contact with a grounded conductor B.
When conductor B is removed in Figure 2c, insulator A turns out to have
retained most of its charge. If the charge in Figure 2c is less than
that of Figure 2a, it is because the approach of the grounded conductor
B may have caused ionization between B and A. (See "Charges are Forever,"
CE September/October 1999.)3
|
Figure 2. Results of charged plane insulator
A being brought in contact with grounded conductor B.
|
 |
Conclusion
This article, the first of two in a series,
discussed different techniques for abating the damaging effects of static
electricity on conductors. The next article will discuss several methods
used with insulators, along with the pros and cons of the individual
methods.
1. Niels Jonassen, "How Fast Does a Charge
Decay?" in Mr. Static, Compliance Engineering 17, no. 2 (2000):
2633.
2. Niels Jonassen, "Charging by Walking"
in Mr. Static, Compliance Engineering 18, no. 2 (2001): 2226.
3. Niels Jonassen, "Charges Are Forever"
in Mr. Static, Compliance Engineering 16, no. 6 (1999): 2225.
Niels Jonassen, MSc, DSc, worked for 40 years
at the Technical University of Denmark, where he conducted classes in
electromagnetism, static and atmospheric electricity, airborne radioactivity,
and indoor climate. After retiring, he divided his time among the
laboratory, his home, and Thailand, writing on static
electricity topics and pursuing cooking classes. He passed away in 2006.
Back
to May/June
Table of Contents
|