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feature article

Australian EMC Regulation and Routes to Compliance

The C-tick scheme is standards based and reliant on self-declaration of conformity by equipment suppliers.

On January 1, 1997, EMC compliance with national emission standards derived from CISPR standards became mandatory for electrical equipment marketed in Australia. The Australian Communications Authority (ACA) later, in 1998, clarified the scope and application of the EMC regulations. Compliance with the revised regulations is by means of self-declaration, and suppliers must ensure that the products they are placing on the Australian market meet the relevant EMC standards. New Zealand's EMC regulations are similar to Australia's but contain small differences. Negotiated harmonization is expected soon to bring about transparency between the two countries. The Australian EMC framework displays similarities to both the European EMC Directive and the FCC Part 15 Rules.

This article outlines the EMC regulations in Australia and the available routes to compliance. It details the scope of the regulations, the applicable standards, and the compliance requirements for various product categories. The testing and technical construction file routes to compliance are explained, as are labeling requirements and enforcement mechanisms.
 

Overview of Australian EMC Regulations

In July 1997 the Spectrum Management Agency and Austel merged to form the ACA, the single regulatory body now responsible for administering product compliance regulations in the areas of EMC, radiocommunications, and telecommunications. The ACA has moved away from the premarket approval approach to a scheme that features minimal regulator responsibility for the approval of products. The new self-declaration scheme facilitates efficient and unimpeded access to the Australian market, without the processing delays and filing fees prevalent under traditional premarket approval systems. It does, however, place primary responsibility for product compliance directly on the supplier.

On January 1, 1997, compliance with the appropriate emission standards became mandatory for all equipment marketed for the first time for use in the commercial, light industrial, and residential environments. Products on the market prior to that date had until January 1, 1999, to be made compliant. On November 11, 1998, the legal instruments were changed in order to clarify the scope of the new regulatory scheme and to support its practical implementation.

The new regulation mandated EMC standards without reference to the particular use environments, thus removing the problems associated with the previous regulation's specification of EMC environments (light industrial, heavy industrial, and so on). This made implementation of the EMC regulations easier by shifting the focus from the specification of particular products and environments to the applicability of the scope of some individual EMC standard. If a product comes under the scope of one of the mandated EMC standards and it is not specifically excluded from the EMC framework, it must comply.

Compliance with the EMC regulations requires that the supplier placing the product on the Australian market declare that the product meets the applicable EMC standards. The declaration is to be supported by a compliance folder including test data or other evidence to support the claims of compliance. The product must be labeled with the C-tick mark and other information that is used to trace the supplier. Permission to use the C-tick mark must be obtained from the ACA before a supplier can legally apply it. Permission, granted in the form of a supplier code, is available only to residents of Australia. The ACA will recognize agents authorized by manufacturers in cases where the resident agent accepts the responsibility for compliance. The ACA supplier code, or other information that makes the identity of the supplier evident, must be used in conjunction with the C-tick on all products marketed by a supplier. The ACA uses this information to trace the responsible supplier if the compliance of a device is called into question or in the event of an audit.

Mandatory EMC Standards. The ACA has addressed the problem of electromagnetic interference by implementing a standards-based regulation. All electrical and electronic products that fall within the scope of one of the mandated standards of the EMC framework, and that are not covered by the exemption provisions, must comply with the regulations. There are no mandatory immunity requirements except for medical equipment covered by the Therapeutic Goods Administration (TGA).

The Australian EMC standards are derived from the internationally harmonized CISPR standards and are generally adopted by Standards Australia and Standards New Zealand as harmonized Australian/New Zealand standards (AS/NZS), sometimes with minor national deviations. In some cases, interpretations and variations in implementation of the standards may conflict with the requirements of other regulatory regimes, such as the FCC and the European EMC Directive. Retesting or "top-up" testing of products approved elsewhere may sometimes be necessary to ensure that the product has been fully tested to the Australian variations and at the Australian mains voltage of 240 V ac at 50 Hz.

The ACA mandatory standards (with their international source standards in parentheses) are

  • AS/NZS 3548 (CISPR 22/EN 55022): Information technology equipment (ITE).
  • AS/NZS 2064 (CISPR 11/EN 55011): Industrial scientific and medical (ISM) equipment.
  • AS/NZS 2557 (CISPR 12): Spark ignition equipment.
  • AS/NZS 1053 (CISPR 13/EN 55013): TV, radio receivers.
  • AS/NZS 1044 (CISPR 14/EN 55014): Domestic and household appliances.
  • AS/NZS 4051 (CISPR 15/EN 55015): Luminaires and lighting equipment.
  • AS/NZS 1052 (CISPR 16/EN 55016): Measurement methods and apparatus.
  • AS/NZS 4251.1 (IEC 61000-6-3): Generic emission standard, light industry.
  • AS/NZS 3652 (EN 50199:1996): Arc welding equipment (emissions only).
 

It is important to note that not all EMC standards published as AS/NZS standards are mandated by the ACA into regulation.

A product must comply with the EMC standard applicable at the time the product enters the market for the first time. If the particular EMC standard was modified within six months of the product's introduction to the market, then the previous version of the standard may be used. The standard applicable at the time the product is first marketed is applicable for the life of the product. There is no set date for withdrawal of superseded standards as is the case with the European EMC Directive. Whenever the product is modified, the new (current) standard applies.

Exemptions. Equipment that falls within the scope of other regulatory bodies is exempt from the ACA EMC regulations. The Civil Aviation Safety Authority approves equipment fitted to aircraft. Equipment used by defense forces for military operations is under the purview of the Australian Department of Defense. The Department of Transport and Regional Services regulates design safety codes for road-registrable vehicles. EMC requirements modeled on the European Automotive Directive have been adopted by the Federal Chamber of Automotive Industries. However, aftermarket products intended for automotive applications are subject to the full provisions of the EMC regulations. And, lastly, all medical devices covered by the listing requirements of the TGA are exempt from the ACA EMC regulations.

In general, equipment that falls under the scope of one of the mandated standards must comply unless it meets the exclusion criteria. Categories of products receiving general exclusion from the EMC regulations include

  • Devices for export.
  • Prototypes and equipment on display at exhibitions and trade fairs.
  • Kits sold to hobbyists.
  • Spare parts.
  • Secondhand apparatus (except imported secondhand devices, which are deemed to be new).
  • Electromagnetically benign devices (those that emit a total interference power of less than 6 nW).
  • Inputs to other devices (an exclusion generally intended for components and not OEM devices).
  • Equipment specifically for rental or lease purposes. (If subsequently sold, compliance becomes mandatory. This exemption is likely to be removed in the near future.)
  • Amateur radio equipment and other devices subject to ACA radiocommunications licenses and type approvals.
  • Devices used for the study of electromagnetic effects in an educational, training, or research institution.
  • Specific installations excluded by the ACA.
  • Installations.

Other exemptions have come into existence as a result of legal interpretation of the CISPR standards.

The EMC regulation has modified the scope of some standards so that some equipment is intentionally exempted from the compliance requirements. Equipment powered by three-phase mains supply, or by battery, and being governed by AS/NZS 1044 (CISPR 14) or AS/NZS 4051 (CISPR 15) is exempted from the EMC regulations (that is, only single-phase equipment under these standards must comply). The intention of this exemption was to exclude industrial machines and simple battery-operated devices, such as toys and domestic appliances. Another special-case exemption involves the generic emission standard, AS/NZS 4251.1 (EN 50081-1/IEC 61000-6-3). In general, products not covered by the scope of a family standard or a product-specific standard are covered by the generic standard. According to legal advice received by the ACA, battery-operated equipment does not fall under the scope of the generic emission standard; hence, it is exempt from the regulations.

Declaration of Conformity. The Australian regulations are based on the manufacturer's declaration of conformity (DoC). Once compliance is established, and prior to marketing, a DoC with a sound and justifiable basis is prepared. The DoC is placed in a compliance folder, and the C-tick is then affixed to the product. At this stage there is no need to submit products or any documentation to the ACA for testing or certification. A test report accredited by NATA (National Assocation of Testing Authorities, Australia) has national and international recognition. The ACA will always be satisfied with a bona fide NATA report or one produced by a mutual recognition agreement (MRA) partner.
 

Accredited Testing

Although the previous system of Austel permits has been changed to a DoC system, NATA- or MRA-accredited testing remains compulsory. All devices connecting to the telecommunications system must be tested for compliance to the appropriate limit under AS/NZS 3548. As of January 1, 1998, Class A limits apply to all devices to be used in a commercial or industrial environment, and Class B limits apply to devices used in a domestic or residential environment. There are some differences in the compliance and marking requirements for telecommunications and terminal equipment (TTE), which are covered under the "Labelling Instrument" section of the Telecommunications Act 1997. The C-tick is not used for TTE devices. The A-tick must be applied once the additional requirements of the labeling notice have been met.

Items of equipment covered under AS/NZS 2064 (CISPR 11) as Group 2 ISM devices are considered high risk and must be declared only on the basis of a NATA or NATA MRA partner–endorsed report.

The C-tick Mark. Use of the C-tick mark is regulated under a legal instrument issued in September 1998, under Subsection 183 of the Radiocommunications Act 1992, "Radiocommunications (C-Tick Mark) Determination 1998," which established the design of the C-tick mark and specified it as a protected symbol under the regulations. The determination regulates the use and application of the C-tick mark for products under the scope of the Radiocommunications Act, including products subject to the EMC requirements. It is an offense to use the C-tick mark without first registering as a supplier or to use it on products that are not covered by the EMC regulations.

The C-tick mark may be used in advertising, packaging, displays, warranties, and user instructions to indicate that a product complies with applicable standards. It may also

  • Show that a device complies with relevant equipment compliance requirements (ECRs) for a radiocommunications type-approval certificate under the Radiocommunications Act.
  • Indicate that an entity supplies services to assist others in compliance with the applicable standards.
  • Signify information or comment relating to standards.
  • Advertise or promote accreditation bodies, testing authorities, and competent bodies.
  • Show that a body supplies copies of the C-tick mark to persons entitled to use the mark.
  • Show that a body supplies copies of the C-tick mark or that a body supplies copies of standards.

Compliance Requirements

Compliance Levels. The Australian EMC regulation defines three levels of compliance requirements based on the expected risk of interference to radiocommunications and telecommunications arising from use of the product.

Compliance Level 1. Level 1 covers low-risk devices that are unlikely to generate emissions with the potential to cause interference. Examples are low-EMI-risk squirrel-cage motors, simple relays, and basic ac-to-ac transformers. Conformance assessment procedures are not mandatory, and the C-tick can be applied without necessarily performing formal testing. Responsibility for proof of compliance, however, still rests with the supplier, who must sign a DoC, establish a compliance folder, and apply the C-tick.

Compliance Level 2. Level 2 devices are those not qualifying for Level 1 (low risk) or Level 3 (high risk). They are considered to have medium potential to cause interference. Level 2 devices include most of the electrical devices covered by the mandated (CISPR) standards except for high-risk TTE devices covered by AS/NZS 3548 (CISPR 22) and Group 2 ISM products within the scope of AS/NZS 2064 (CISPR 11). While NATA or MRA reports are not mandatory, the ACA views provision of a test report from a laboratory accredited for the particular standard as constituting a high-confidence, low-risk approach to compliance. If the compliance of the product should be challenged, the ACA will request the testing of three samples by a NATA-accredited laboratory at the supplier's expense. For documentation, the supplier must establish a compliance folder that includes a signed DoC, test reports, and a technical description of the product.

Compliance Level 3. Level 3 requirements encompass high-risk devices likely to generate emissions with a high potential to cause interference with communications. This compliance level currently applies to only two categories of equipment: Group 2 ISM devices under AS/NZS 2064 (CISPR 11) and telecommunication products requiring A-tick under AS/NZS 3548 (CISPR 22). Because it requires the highest confidence of compliance, a NATA or NATA MRA-partner conformance report is mandatory. The supplier must establish a compliance folder that includes a signed DoC, a technical description of the product, and an accredited test report.

Documentary Recordkeeping. The EMC regulation lays down minimum requirements for the content of a compliance folder. The supplier must retain the compliance folder and all relevant records for a period of five years after the date of last sale of the device. The compliance folder may be stored electronically, but it must be produced for ACA audit or investigation purposes within 10 working days of a written request. The DoC must be held in Australia at the registered supplier code address. Keeping the compliance folder overseas is permissible, but the supplier should check that it contains the necessary information before committing it to storage.

Enforcement. The ACA is the enforcement body, and regards it as an obligation to responsible suppliers who comply with the regulations to ensure that an effective enforcement mechanism operates. This is critical for a system based on self-declaration by suppliers. The general policy of the ACA is to enforce the regulations by educating suppliers and by negotiating in order to resolve problems and complaints. As a last resort, the ACA will use the penalty provisions against suppliers who are in willful violation of the regulations.

If a product's compliance is questioned, the ACA will conduct an audit of the compliance folder and may undertake further investigations. Penalties for willful violations can be imposed on both individuals and companies, with regulations enforceable under the Radiocommunications Act 1992, the Trade Practices Act 1974, the Telecommunications Act 1997, and the Crimes Act 1914. Prosecution for breaches of the C-tick labeling provisions under trademark and copyright regulations is also possible.

The supply of a nonstandard device, a primary offense under the Radiocommunications Act, may result in the seizure and forfeiture of stock and up to $160,000 in criminal penalties. Imprisonment is a possible punishment under the Crimes Act.

The ACA can issue a notice to prohibit the sale or use of a device that is causing interference until the problem is corrected. Provisions exist for fines of up to $12,000 per day for the period of the infringement. A system of on-the-spot fines for minor transgressions is also in place. In addition, failure to prepare and maintain a compliance folder that adheres to the ACA requirements for a device imported or placed on the market may constitute a number of offenses.

If the ACA auditor is not satisfied with the evidence of compliance, then an accredited report demonstrating compliance must be provided within 30 working days of request. The supplier may also be required to submit three samples of the device to a NATA-accredited test laboratory nominated by the ACA. All testing costs must be borne by the supplier.
 

Routes to Compliance

The Testing Route. The most common and cost-effective means of compliance with the EMC framework involves testing against the ACA emission standards. EMC test houses are accredited by NATA to specific EMC standards in accordance with IEC Guide 25. The test report to be included in the compliance folder must be in English, and, if not an original, must be a certified copy. Product variants whose altered features are irrelevant to the question of RF emissions or do not increase RF emissions can be presumed to comply. The supplier may market any number of such product variants under a single DoC. However, the compliance folder must identify variants and contain descriptions of the changes made to the basic model. It must also include the rationale for marketing the device and its variants under the one DoC.

The Technical Construction File Route. In some cases, a technical construction file (TCF) can be prepared and submitted to a competent body for assessment. The TCF route is intended to be used when the product is too large or otherwise impossible to test or when there are a large number of variants of a basic model. The Australian EMC regulation permits either the testing or the TCF route to compliance to be taken at the discretion of the supplier. The Australian TCF route is virtually identical to the European TCF route. The only difference is that compliance is assessed against specific emission standards (limits) in Australia; whereas, in the European Union compliance is assessed against broadly based noninterference requirements.

The Role of the Competent Body. Competent bodies (CBs) are accredited by NATA in accordance with the requirements of IEC Guide 39/EN 45004, Guidelines for the Accreditation of Inspection Bodies. The role of the CB is to provide a technical report based on technical assessment of the TCF prepared and submitted by the supplier and which confirms the claims of compliance made by the supplier. Any testing requested by the CB must be NATA accredited. The report issued by a CB will be a NATA-endorsed document that will have the same status as a NATA test report. Only NATA-accredited CBs are able to issue endorsed reports against TCFs.

A competent body may not approve test reports, whether accredited or not, and it may not conduct testing itself as part of the assessment of a TCF unless it has NATA accreditation for that testing and unless the testing and CB functions are totally independent of each other. Only organizations like NATA can approve test laboratories or manufacturers' in-house testing.

When the CB requires extra testing in support of a TCF assessment, it may use only NATA-accredited testing or its equivalent. These test data may be used in conjunction with other data supplied by the manufacturer, including nonaccredited testing, in the assessment of the device against the appropriate standard. The TCF route to compliance is generally not cost-effective except when there are a number of variations of the same model within a family of products.

Some very large or complex products can be difficult or impractical to transport to a test laboratory. For these, the supplier may prepare a TCF with assistance from a CB. The TCF route to compliance may be the best for large and complex products. In these cases, some standards permit in situ testing at the user installation; this option should be seriously considered, especially for single installations. As more EMC standards permit in situ tests for products that are difficult to test at a test house, the supplier is advised to consult with a test laboratory accredited by NATA for testing to the standard in question or to seek advice from a competent body.

Product variants are approached in a manner similar to that of the TCF route under the EMC Directive. In cases involving product variations, the supplier must identify variants that are benign and those that do not require testing or CB assessment of a TCF. The ACA framework specifically allows the presumption of compliance for electromagnetically benign products and those variants of a basic model that are irrelevant to the RF characteristics of the device (cosmetic changes) or that do not increase the RF emission characteristics established for the basic model. The supplier can legally claim compliance under these circumstances without testing and without the involvement of a CB. It is still necessary to prepare a compliance folder for that product.

An MRA between the European Union and Australia/New Zealand was ratified in 1999. This MRA facilitates the acceptance of testing and CB reports among Australia, New Zealand, and the EU member countries. The EU CBs must be accredited to the ACA requirements, and the Australian CBs must be accredited to the EU EMC Directive.
 

Conclusion

Compliance with the Australian EMC regulations became mandatory on January 1, 1999. All products encompassed by the scope of the mandated standards and marketed in Australia must be labeled with a C-tick and supported by a compliance folder maintained at the disposal of the ACA. The ACA actively enforces the self-certification system by the regular audit of compliance folders.

Following extensive industry consultation, the new Australian EMC regulations are now firmly entrenched. The C-tick scheme is widely regarded as a success. General industry and community awareness of the C-tick is very high, and the ACA strategy of conciliation and education has fostered industry cooperation. Despite a certain spirited opposition and difficulties experienced by some industry sectors, implementation of the new EMC regulations has gone well.
 

Chris Zombolas is technical director at EMC Technologies Pty Ltd. (Melbourne, Victoria, Australia).

Illustration by Bob Schuchman